The Evolution of Insulation Technology Ensures Long-lasting Stability for Your Vehicle

Explore advanced epoxy resin insulation methods used in modern ignition coil manufacturing, from plastic molding to epoxy potting technology that delivers superior performance and reliability.

Explore the Mysteries of Epoxy Resin Insulation

The Evolution of Insulation Technology Ensures Long-lasting Stability for Your Vehicle!


1. Plastic Molding Type (Referred To As PP Plastic Molding):

The coil will be saturated with varnish for a period of time after the preliminary assembly, then dried and hardened after being taken out. The inside of coil is insulated by varnish filled. The process is not completed until coil is coated by the plastic injecting into a mould. In the early days, plastic molding type ignition coil was mostly used for motorcycles.

2. Asphalt Filled Type:

The coil is placed in a metal can case and filled with asphalt around the coil to completely cover it. Asphalt filled type ignition coil is the earliest insulation method for making automotive ignition coils.

3. Oil Filled Type:

As same as the asphalt filled type, except that asphalt is changed to insulating oil as the insulating layer. The insulation resistance and permeability is excellent. However, the disadvantage of oil filled type ignition coil is that polychlorinated biphenyl is poisonous, so oil filled type ignition coil was banned in Taiwan since 1980.

4. Epoxy resin filled type:

The coil is housed in a resinous case and filled with epoxy resin as an insulating material. Epoxy resin filled type ignition coil is currently the mainstream of ignition coils for both automobiles and motorcycles.

At present, our company adopts epoxy resin potting insulation method to manufacture ignition coils.

 Epoxy resin filled type.1 Epoxy resin filled type.2 Epoxy resin filled type.3

 

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How can epoxy resin insulation technology improve the reliability and lifespan of your ignition coil products?

Epoxy resin potting insulation is the industry-standard solution for modern ignition coils, providing superior electrical resistance, thermal stability, and environmental protection compared to older asphalt or oil-filled methods. Asia Traffic's 58 years of manufacturing expertise and ISO 9001:2015 certification ensure your products meet the highest quality standards. Contact us to learn how our epoxy resin insulation technology can enhance your ignition coil performance and reduce warranty claims.

Asia Traffic's commitment to quality is reinforced through ISO 9001:2015 certification and comprehensive manufacturing expertise covering over 300 ignition coil variants for major vehicle brands including Toyota, Nissan, Ford, Honda, Mazda, Mitsubishi, Hyundai, and many others. By selecting Asia Traffic's epoxy resin insulated ignition coils, automotive manufacturers and aftermarket distributors gain access to Taiwan-designed and manufactured products backed by rigorous durability testing standards and patent protections. Our OEM and ODM capabilities enable customized solutions tailored to specific vehicle requirements, making Asia Traffic the trusted partner for ignition coil insulation excellence in the global automotive market.